Custom EPP Cooler from China
Stop settling for coolers that can’t handle the heat! Your brand deserves a custom solution that keeps contents cold for days. We specialize in high-quality, custom-designed EPP coolers directly from China, tailored to your exact specifications. Get the perfect blend of performance and brand identity.
Get EPP Cooler Wholesale
Superior Thermal Insulation: EPP‘s closed-cell structure provides excellent insulation, keeping contents cold or hot for extended periods. This makes them ideal for transporting perishable goods, pharmaceuticals, or keeping drinks chilled on a hot day.
Lightweight and Durable: EPP foam has a high strength-to-weight ratio. The coolers are incredibly light, making them easy to carry, yet they are remarkably durable and resistant to impacts, shocks, and repeated use without losing their shape.
Water and Chemical Resistant: The material is non-hygroscopic, meaning it doesn’t absorb water, and it’s resistant to most chemicals and oils. This prevents the cooler from becoming soggy and ensures it maintains its insulating efficiency in damp conditions.
Hygienic and Food-Safe: EPP is a non-porous material that doesn’t support the growth of bacteria or mold, making it a safe and hygienic option for food and medical applications.
Environmentally Friendly: EPP is 100% recyclable, which reduces waste and makes it a more sustainable choice compared to other materials. Its durability also means it can be reused many times, further reducing its environmental impact.
Customize Your Desired EPP Cooler
Dimensions and Shape
We can manufacture coolers in almost any size or shape to fit your specific needs. From small, individual lunch boxes to large-scale shipping containers, we’ll work with you to create the ideal cooler for your product or application.
Brand Integration
Your brand can be front and center. We offer various methods to integrate your logo and branding directly onto the EPP material, including molding it into the cooler’s design or applying custom labels for a professional, branded appearance.
Lid and Handle Design
The details matter. We offer multiple lid options, including flush-fitting, stacking, and hinged designs. We also customize the handles to be ergonomic, durable, or integrated directly into the cooler’s body for easy and secure transport.
Color and Material Density
Customization goes beyond just the form. We can match your brand’s colors with custom EPP hues. We also adjust the foam density, which impacts insulation performance and durability, ensuring your cooler meets your exact functional requirements.
EPP cooler box for delivery
As a leading EPP cooler box manufacturer in China, we specialize in all-in-one solutions for food delivery. Our durable, lightweight, and highly insulated boxes ensure your hot meals stay hot and your cold items remain chilled, guaranteeing freshness and customer satisfaction on every single delivery.
EPP lunch thermal cooler
We specialize in custom EPP lunch thermal cooler boxes designed for superior insulation and durability. Ideal for corporate gifts, promotional giveaways, or branded merchandise, our boxes keep food and drinks at the perfect temperature for hours. We offer a full range of customization options, including size, color, and logo integration, ensuring your brand stands out.
portable insulated EPP cooler box
Don’t let your brand blend in! We offer a vibrant range of portable, insulated EPP cooler boxes designed to make an impact. Our high-performance coolers keep contents perfectly chilled while standing out in a variety of custom colors. Let us help you find the perfect shade to match your brand’s personality.
EPP cooler box with string
Your business needs a lightweight and dependable cooler for transport. We offer custom EPP cooler boxes, and for enhanced portability, we can integrate a durable string or shoulder strap. This ensures your products stay secure and easy to carry, providing a convenient solution for food delivery, medical transport, or any logistics where temperature control is crucial.
EPP cooler boxes for beverage and drinks
Keep your beverages perfectly chilled for hours with our custom EPP cooler boxes. We offer lightweight, durable, and highly insulated solutions specifically designed for the beverage industry. From catering to event logistics, our EPP coolers ensure your drinks remain refreshingly cold, providing a premium experience for your customers while protecting your products.
EPP vintage cooler boxes
Looking for a vintage aesthetic with modern performance? We manufacture large EPP cooler boxes that perfectly blend retro style with cutting-edge insulation technology. We offer custom designs that capture the classic “ice chest” look, complete with custom colors and embossed branding. Get the durability of EPP with the timeless appeal of a vintage cooler.
EPP vintage cooler boxes
We specialize in manufacturing custom EPP foam insulation chest coolers. We offer a superior thermal solution that is lightweight, durable, and reusable. We can customize the size, color, density, and even incorporate your branding directly into the design. We provide a tailored product that perfectly meets your specific cold chain or packaging needs.
EPP coolers for fruits
We provide specialized EPP cooler solutions for the fruit industry, designed to protect your delicate produce from farm to market. Our EPP coolers offer exceptional thermal insulation, preventing temperature spikes that can cause spoilage. We customize the interior to cushion and protect fruits from bruising, ensuring they arrive in perfect condition while maintaining freshness and quality.
customized EPP cooler for industry
We provide customized EPP coolers designed for industrial and commercial needs. Our solutions are engineered for the rigorous demands of your cold chain logistics, offering superior insulation and remarkable durability. We can tailor dimensions, density, and color, and even integrate your branding directly into the mold, ensuring a perfect fit for your products and a professional representation of your company.
EPP Cooler FAQs
what is EPP cooler?
An EPP cooler is a highly insulated container made from expanded polypropylene (EPP) foam. It’s a type of plastic foam known for its excellent thermal properties, durability, and light weight.
What is the temperature resistance of EPP?
EPP (Expanded Polypropylene) has excellent temperature resistance compared to other foams, with a broad service temperature range and a high melting point. Its ability to withstand both high and low temperatures makes it a versatile material.
Operating Temperature Range
The typical service temperature range for EPP is from approximately -40°C (-40°F) to 120°C (248°F). This wide range allows it to function effectively in both freezing cold and very hot conditions without significant degradation.
Low Temperatures: Unlike some plastics that become brittle in the cold, EPP retains its core properties, including shock absorption and flexibility, even at extremely low temperatures.
High Temperatures: EPP is highly resistant to heat. It won’t soften or deform until it reaches its melting point, making it ideal for applications near heat sources or for transporting hot items.
Melting Point
The melting point of EPP is typically between 160°C and 176°C (320°F to 349°F). This is significantly higher than other common foams like Expanded Polystyrene (EPS), which has a melting point of around 90°C to 105°C (194°F to 221°F).
This high melting point is a key advantage, ensuring that EPP products maintain their structural integrity and insulation performance even when exposed to high heat during use or cleaning.
how to make an EPP cooler?
Creating an EPP (Expanded Polypropylene) cooler is a complex, multi-stage manufacturing process that requires specialized equipment and controlled environments. It’s not something that can be easily done as a DIY project at home.
The general process, known as steam chest molding, involves the following key steps:
1. Pre-Expansion
The process starts with solid polypropylene (PP) resin in the form of small beads. These beads are introduced into a specialized pressure vessel, or pre-expander, where they are exposed to heat and steam. A blowing agent, often already integrated into the beads, causes them to soften and expand significantly, “popping” like popcorn. This step determines the final density and cell structure of the foam.
2. Conditioning
After pre-expansion, the beads are not yet stable. They are moved to large silos where they are “conditioned” or aged for a period of several hours to a few days. During this time, the internal pressure within the expanded beads equalizes with the ambient air, making them stable and ready for the next stage. This is a crucial step for ensuring the dimensional stability and quality of the final product.
3. Molding
This is the main step where the cooler’s shape is formed. The conditioned EPP beads are transferred into a mold cavity that is the negative shape of the final cooler. The mold is then closed, and high-pressure steam is injected into the cavity. The steam’s heat causes the beads to soften further and expand a second time, fusing together to form a solid, cohesive, and strong foam structure that precisely takes the shape of the mold.
4. Cooling and Demolding
Once the beads have fused, the mold needs to be cooled down to “set” the shape of the EPP. This is typically done by circulating cold water through channels in the mold. Cooling is a critical step to prevent the cooler from deforming or shrinking after it’s removed. Once cooled, the mold opens and the finished cooler is ejected.
5. Post-Processing
Finally, the newly formed EPP cooler may undergo additional finishing touches. This can include trimming away any excess material, applying custom labels or graphics, or assembling it with other components like hinges or latches to create the final product.
what is EPP cooler used for?
EPP coolers are a versatile and highly effective solution for any application that requires temperature control, protection, or both. Their unique properties, including superior insulation, lightweight design, and high durability, make them suitable for a wide range of industries and consumer uses. From maintaining the cold chain for perishable goods to keeping food warm for catering, EPP coolers provide a reliable and reusable solution.
Food and Beverage: Widely used in catering, food delivery services, and e-commerce for shipping meal kits or groceries. They keep hot food hot and cold food cold, ensuring freshness and quality during transit.
Medical and Pharmaceutical: Essential for transporting temperature-sensitive pharmaceuticals, vaccines, blood samples, and lab specimens. Their hygienic and stable nature is critical for maintaining product integrity.
Logistics and Cold Chain: Used by companies to ship perishable items, ensuring they arrive at their destination within the required temperature range.
Outdoor and Recreational: A popular choice for personal use, such as camping, picnics, fishing, and beach trips, due to their light weight and ability to keep drinks and food chilled for extended periods.
why choose our EPP cooler?
When you choose our EPP cooler, you’re not just buying a container; you’re investing in a superior cold-chain solution designed for performance and reliability. Our coolers are engineered with a high-strength-to-weight ratio, making them incredibly durable yet lightweight, which reduces shipping costs and makes handling easier.
We offer unmatched customization to perfectly fit your products and brand, ensuring a seamless and professional experience from manufacturing to delivery.
Customization: We tailor the size, shape, color, and density of our coolers to your exact specifications, including molding your logo directly into the design.
Superior Insulation: EPP’s closed-cell structure provides exceptional thermal resistance, keeping contents at a stable temperature for extended periods, crucial for pharmaceuticals and perishable goods.
Durability and Reusability: Unlike brittle alternatives, our EPP coolers are highly resilient, absorbing impacts without damage and allowing for repeated use in closed-loop logistics systems.
Eco-Friendly: EPP is 100% recyclable, and its reusability reduces waste, making our coolers a sustainable choice that aligns with modern environmental standards.
Cost-Effective: The combination of lightweight design (lowering transport costs) and high reusability delivers a significant return on investment over time.
