epp foam insert

Custom EPP Foam Insert from China

We provide custom Expanded Polypropylene (EPP) foam inserts offering superior, multi-impact protection. Our lightweight, durable inserts deliver excellent shock absorption and thermal insulation, perfect for securing sensitive electronics, fragile components, and critical automotive parts during transit. Choose the ultimate in reusable, high-performance packaging solutions.

Get EPP Foam Insert Wholesale

epp insert
  • Superior Multi-Impact Resistance These inserts feature exceptional energy absorption, allowing them to withstand multiple impacts and return to their original shape without degradation. This ensures durable, long-term product protection throughout repeated shipment cycles.

  • Extremely Lightweight and Durable Expanded Polypropylene (EPP) is a highly resilient, low-density foam that adds minimal bulk and weight. Its robust structure contributes to lower shipping costs while providing maximum protection against shocks and vibrations.

  • Excellent Thermal Insulation The closed-cell structure of EPP provides fantastic insulating properties, effectively maintaining stable temperatures. This makes them ideal for cold chain logistics and protecting sensitive electronics from thermal stress during transport.

  • Customizable and Versatile Design EPP foam can be precisely molded to cradle complex shapes, ensuring a snug, non-abrasive fit for delicate items like electronics, glass, and automotive parts. It is also resistant to most oils and chemicals.

Customize Your Desired EPP Foam Insert

Density and Energy Absorption

We offer a wide range of EPP material densities, precisely controlling the amount of impact energy your inserts absorb. By tuning the foam’s stiffness, we can create solutions that are soft enough to cushion fragile items or rigid enough for load-bearing applications, optimizing protection while keeping weight to a minimum.

Custom Tooling and Component Fit

We utilize precision custom tooling and advanced molding techniques to achieve an exact contour of your product. This ensures a snug, secure fit that prevents movement, abrasion, and rattling inside the outer packaging. The tailored design maximizes shock absorption by distributing impact forces evenly across the insert’s surface.

Feature Integration and Assembly

We can customize your inserts with functional features like integrated handles for easy retrieval, interlocking shapes for secure stacking, or molded-in cavities for accessories. Our design team can also create multi-part assemblies that are specifically engineered to simplify packing line procedures and reduce labor time.

Material Color and Anti-Static Treatment

We can customize the color of your EPP foam to align with your brand standards or to easily differentiate product variants in a warehouse setting. Additionally, we offer specific anti-static (ESD) EPP grades, which are essential for safely packaging sensitive electronic components that require protection from electrostatic discharge during handling.

EPP foam inserts with holes

EPP foam inserts with holes

We design and produce custom EPP foam inserts with precise holes, specifically engineered for optimal functionality. These strategically placed voids can facilitate air circulation, reduce material mass for lighter shipping, or function as access points for component handling. We ensure the cutout geometry maintains structural integrity while maximizing protection for your sensitive items.

hexagonal epp foam inserts

hexagonal EPP foam inserts

We offer innovative hexagonal EPP foam inserts, providing an optimized solution for superior product protection. The unique honeycomb structure enhances shock absorption and increases material efficiency, creating lightweight yet incredibly durable packaging. These custom-molded designs interlock seamlessly, maximizing space utilization and simplifying your storage and return logistics.

molded epp foam insert

EPP mold foam inserts

We specialize in providing custom molded Expanded Polypropylene foam inserts, engineered for superior product protection. Our inserts offer outstanding impact resistance, thermal insulation, and exceptional durability for diverse applications like automotive parts and electronics packaging. We design solutions that are lightweight, reusable, and perfectly contoured to secure your components during transit.

epp foam inserts for appliance

EPP foam molded absorber inserts for electrical appliances

We offer custom molded Expanded Polypropylene (EPP) absorber inserts designed for electrical appliances. These lightweight, resilient inserts deliver superior, multi-impact cushioning to protect sensitive components during transit. Our EPP solutions minimize damage, provide thermal insulation, and can be customized with anti-static properties for a complete, sustainable protection package.

epp foam travel case insert

EPP foam travel case insert

We offer specialized Expanded Polypropylene (EPP) foam inserts designed for superior travel cases. Our custom molded inserts provide a lightweight yet exceptionally durable cradle for sensitive equipment, enduring repeated drops and temperature fluctuations. We ensure a precise fit, transforming any case into a high-performance, reusable protective solution for professionals on the move.

epp expanded polypropylene injection part insert

EPP expanded polypropylene injection part inserts

We specialize in precision-molded EPP (Expanded Polypropylene) injection part inserts, engineered for superior cushioning and impact resistance within plastic casings. These custom components are crucial for automotive, HVAC, and industrial applications requiring lightweight, durable internal structure and thermal or acoustic insulation. We ensure a perfect fit for complex assemblies.

epp foam inserts for toolkit box

EPP foam inserts for toolkit box

We design and supply specialized EPP foam inserts tailored for your toolkit box. These inserts provide superior cushioning and organization, keeping every tool secure, rattle-free, and instantly accessible. Our durable foam resists oils and solvents, ensuring long-lasting protection for professional-grade equipment and improving the efficiency of your fieldwork.

EPP foam box inserts

EPP foam box inserts

We offer expanded polypropylene (EPP) foam box inserts designed for unparalleled product protection. Our custom-molded solutions secure your items with superior shock absorption and excellent thermal insulation, ideal for sensitive electronics and cold chain logistics. These lightweight, durable inserts are fully reusable, making them a cost-effective and sustainable choice for all your packaging needs.

custom shaped EPP packaging insert

custom shaped EPP packaging insert

We design and manufacture custom shaped EPP packaging inserts that provide exceptional protection for your products. Utilizing precision molding, we ensure a perfect, non-abrasive fit that absorbs multiple impacts, minimizes vibration, and is reusable. Our lightweight Expanded Polypropylene foam is the ideal solution for securing electronics and sensitive components during shipping and storage.

custom shaped epp inserts

rectangular EPP foam inserts

We offer resilient rectangular Expanded Polypropylene (EPP) foam inserts for diverse protective applications. These precision-cut inserts deliver multi-impact shock absorption, excellent thermal insulation, and exceptional lightness for logistics efficiency. Trust us for high-performance, reusable foam solutions ideal for electronics, pharmaceuticals, and critical component packaging in a standard, reliable format.

epp insert

customized EPP foam inserts for packaging

We specialize in custom Expanded Polypropylene (EPP) foam inserts for all your packaging needs. We engineer a perfect fit, providing superior multi-impact protection and excellent thermal insulation for sensitive goods like electronics and automotive parts. Our lightweight, durable, and reusable solutions maximize product safety and streamline your logistics processes.

erosol epp foam insert

erosol EPP foam insert

We manufacture aerosol EPP foam inserts providing superior cushioning. We supply custom engineered inserts to secure your products during shipping. We offer durable, lightweight solutions that minimize damage. We provide reliable protection for your aerosol containers.

epp boxe insert for components

EPP foam inserts for precision equipment distribution

EPP foam inserts for precision equipment distribution ensure reliable protection, shock absorption, and lightweight performance during transport. We offer custom-engineered EPP inserts tailored to your product’s dimensions, providing excellent impact resistance and long-term durability. Our solutions help you reduce damage rates, improve packaging efficiency, and enhance overall equipment safety during logistics.

epp foam insert for automotive and electronic fragile components

EPP foam insert for automotive and electronic fragile components

EPP foam inserts for automotive and electronic fragile components, we offer durable, lightweight, and impact-resistant protection that keeps your products safe during transport and storage. Our custom-molded EPP solutions deliver precise cushioning, excellent energy absorption, and long-lasting performance, ensuring sensitive parts stay secure in demanding environments and complex packaging setups.

EPP inserts for protective packaging

EPP inserts for protective packaging

EPP inserts for protective packaging deliver lightweight strength, shock absorption, and repeat-use durability. We offer custom-molded EPP solutions designed to secure electronics, tools, instruments, and delicate components during shipping. Our inserts maintain shape under impact, resist moisture, and reduce overall packaging weight while enhancing product safety and presentation.

epp insert for electronic components

EPP insert for electronic components

EPP inserts for electronic components provide lightweight, shock-absorbing protection that keeps sensitive parts safe through storage and shipping. We offer custom-molded EPP inserts with tight tolerances, clean finishes, and strong impact resistance. Designed for circuit boards, modules, and precision devices, they ensure reliable cushioning and repeat-use durability for every application.

epp foam insert packaging

custom shaped EPP packaging insert

We provide custom shaped EPP packaging inserts designed for superior protection. Our team crafts these durable solutions to fit your specific product dimensions perfectly. You get lightweight, shock-absorbent material that stays resilient during transit. We ensure your items remain secure with sustainable designs that meet your exact shipping needs.

epp foam insert box for electric device

EPP foam insert box for electric device

We design custom EPP foam inserts to safeguard your electronic devices. These lightweight solutions absorb heavy shocks and resist chemicals, keeping your products secure during transit. You get a perfect fit that balances durability with a professional look. Trust us to deliver reliable packaging that meets your exact specifications.

eps insert block mold for insulation

EPS insert block mold for insulation

We offer EPS insert block molds for insulation, designed to produce consistent, precise foam inserts for thermal protection applications. These molds ensure uniform density, accurate dimensions, and smooth surfaces. They support efficient molding cycles, reduce material waste, and deliver reliable insulation performance for construction and industrial uses.

epp battery mold for electric vehicles

EPP battery mold for electric vehicles

We offer EPP battery molds for electric vehicles, engineered to produce protective foam components for battery packs. These molds ensure accurate shaping, excellent impact absorption, and thermal insulation. Lightweight and durable EPP helps enhance battery safety, vibration resistance, and long-term performance in demanding EV applications.

epp shaped mold

custom shaped EPP mold for electric

We offer custom shaped EPP molds for electric applications, designed to create precise foam parts for components and assemblies. These molds support complex geometries, consistent density, and reliable shock absorption. Lightweight EPP improves protection, insulation, and durability, making it suitable for EV systems and electrical equipment packaging.

WE WANT TO HEAR FROM YOU