The Canadian manufacturing landscape for Expanded Polystyrene (EPS) is dynamic and innovative, playing a crucial role across various sectors. From robust construction insulation to protective packaging solutions, EPS continues to be a cornerstone material. This blog post delves into the top 20 EPS manufacturers in Canada, highlighting their significant contributions and expertise in 2025.
As industries evolve and sustainability becomes paramount, these Canadian EPS manufacturers are at the forefront of developing advanced, eco-conscious solutions. We explore how these companies are not only meeting current market demands but also pioneering future trends in material science, ensuring Canada remains a leader in EPS production and application.
EPS Market in Canada
The Expanded Polystyrene (EPS) market in Canada is experiencing robust growth, driven by increasing demand across several key industries. The material’s lightweight nature, excellent insulation properties, and cost-effectiveness make it highly versatile. The market is also seeing a shift towards more sustainable solutions, with manufacturers investing in recycling technologies and eco-friendly products.
Key aspects of the Canadian EPS market include:
Market Size & Growth: The expanded polystyrene market in Canada is projected to reach US$ 2,046.8 million by 2030, growing at a compound annual growth rate (CAGR) of 9.1% from 2024 to 2030. In 2023, the market revenue was estimated at US$ 1,112.1 million.
Dominant Segments:
- White EPS: This segment was the largest revenue-generating product in 2023, accounting for a significant share (61.71%). It continues to be the fastest-growing segment, largely due to its extensive use in packaging and construction.
- Foams: In terms of form factor, foams dominated with a 59.10% revenue share in 2024, primarily driven by their application in thermal insulation and protective packaging.
Key End-Use Industries:
- Construction: The building and construction industry remains the largest consumer of EPS, particularly for insulation in walls, roofs, and foundations, and in structural insulated panels (SIPs) and insulating concrete forms (ICFs). Investments in building construction in Canada increased from $17.74 billion in March 2024 to $18.78 billion in March 2025, further fueling EPS demand.
- Packaging: The packaging sector is another major driver, especially for protective packaging of consumer goods, electronics, and food, including in the growing e-commerce and cold-chain logistics sectors.
- Automotive: EPS is increasingly used in automotive applications for lightweighting, sound dampening, and energy absorption in components like bumper systems and interior parts, driven by the push for fuel efficiency and electric vehicles.
Sustainability Trends: There is a growing emphasis on developing sustainable EPS solutions, including advancements in recycling processes and the development of bio-based alternatives, to address environmental concerns and meet evolving regulations.
20 Top EPS Manufacturers Canada
The Canadian landscape of Expanded Polystyrene (EPS) manufacturing is a vibrant and essential sector, contributing significantly to various industries across the nation. From crucial construction insulation to sophisticated packaging solutions, these eps manufacturers in Canada are at the forefront of innovation and product development, consistently delivering high-quality materials to meet diverse market needs.
As we look towards 2025, the demand for versatile and sustainable EPS products continues to grow, prompting these top companies to push the boundaries of material science and production efficiency. This overview highlights the key players who are shaping the future of the EPS market, acting as vital EPS suppliers in Canada.
1. StyroChem Canada Ltd.
StyroChem Canada Ltd. stands as a prominent leader among eps manufacturers in Canada, renowned for its comprehensive range of EPS solutions. Their commitment to advanced manufacturing techniques ensures the production of high-performance materials crucial for insulation and Geofoam applications, catering to the evolving demands of the Canadian construction sector.
With a strong focus on research and development, StyroChem Canada Ltd. consistently delivers innovative products designed for superior thermal efficiency and durability. Their dedication to quality makes them a trusted choice among EPS suppliers in Canada, supporting sustainable building practices nationwide.
2. Epsole
Epsole has rapidly emerged as a key player in the Canadian EPS market, earning its reputation for exceptional product quality and customer service. As one of the top eps manufacturers in Canada, Epsole specializes in providing a wide array of EPS beads and raw materials, serving a diverse clientele from packaging companies to construction material producers with efficiency.
Epsole’s commitment to innovation is reflected in their state-of-the-art production facilities and stringent quality control. They are dedicated to being reliable EPS suppliers in Canada, consistently meeting the high standards required by industries that depend on robust and versatile EPS solutions for their operations.
3. Beaver Plastics Ltd.
Beaver Plastics Ltd. is a long-standing and respected name among Canada EPS manufacturers, known for its extensive product line serving the agricultural, industrial, and construction sectors. Their expertise in custom molding allows for tailored EPS solutions that meet specific project requirements, demonstrating their versatility and client-focused approach.
This company excels at providing innovative and sustainable EPS products, from foundational insulation to specialized agricultural trays. Beaver Plastics Ltd. continues to be a vital partner for many businesses, reinforcing their position as leading EPS suppliers in Canada committed to environmental responsibility and product excellence.
4. Plasti-Fab Ltd.
Plasti-Fab Ltd. has solidified its position as a leading eps manufacturer in Canada, with a strong emphasis on engineered EPS products for the construction industry. Their innovative solutions, including insulation and insulated concrete forms (ICFs), are designed to enhance building performance and energy efficiency across various projects, from residential to commercial.
As prominent EPS factories in Canada, Plasti-Fab Ltd. is dedicated to providing high-quality, durable materials that contribute to sustainable construction practices. Their continuous investment in product development ensures they remain at the forefront of the industry, meeting the rigorous demands of modern building codes and standards.
5. insulation solutions by BASF (Neopor)
BASF, through its innovative Neopor material, stands out among eps manufacturers in Canada for its advanced graphite-enhanced EPS. This cutting-edge product offers superior insulating properties compared to traditional white EPS, making it an excellent choice for architects and builders seeking enhanced energy efficiency in their projects.
Neopor’s grey color signifies its higher performance, allowing for thinner insulation boards without compromising thermal resistance. As one of the top EPS suppliers in Canada for high-performance solutions, BASF continues to drive innovation in sustainable building materials, contributing significantly to greener construction practices nationwide.
6. ARMADA MATERIALS INC.
ARMADA MATERIALS INC. is a dynamic presence among eps manufacturers in Canada, specializing in providing high-quality EPS products for a variety of industrial and commercial applications. Their focus on custom fabrication allows them to meet unique client specifications, ensuring precise and effective solutions for diverse projects, from civil engineering to packaging.
Committed to delivering excellence, ARMADA MATERIALS INC. leverages advanced manufacturing techniques to produce durable and reliable EPS materials. Their dedication to client satisfaction positions them as a key player and trusted EPS suppliers in Canada, consistently providing innovative products that support efficient and sustainable operations.
7. Drew Foam Companies, Inc.
Drew Foam Companies, Inc., while primarily based in the U.S., has expanded its reach, becoming a significant player among eps manufacturers in Canada through strategic distribution and partnerships. Their broad portfolio of EPS products, ranging from construction applications to custom packaging solutions, caters to a wide spectrum of industrial needs across North America.
This expansion demonstrates Drew Foam’s commitment to serving a broader market as reliable EPS suppliers in Canada, ensuring that Canadian businesses have access to their high-quality and versatile EPS materials. Their focus on efficiency and customer satisfaction continues to drive their growth and influence in the region.
8. Benchmark Foam Inc.
Benchmark Foam Inc., another U.S.-based company with a strong presence in the Canadian market, is recognized as one of the leading eps manufacturers in Canada through its extensive distribution network. They offer a diverse range of EPS products, specializing in custom designs and large-format blocks for construction, insulation, and creative applications.
Their reputation for precision cutting and high-quality materials makes them a go-to choice for complex projects. As reliable EPS suppliers in Canada, Benchmark Foam Inc. ensures that even the most specialized EPS requirements are met with exceptional accuracy and adherence to industry standards, contributing to efficient project execution.
9. Foam Products Corporation
Foam Products Corporation is a distinguished name among eps manufacturers in Canada, providing innovative and customized EPS solutions for various industries. Their expertise spans from robust packaging materials to intricate architectural details, showcasing their versatility and commitment to meeting unique customer demands with precision and efficiency.
They are known for their state-of-the-art facilities and commitment to producing high-quality, lightweight, and durable EPS products. As trusted EPS suppliers in Canada, Foam Products Corporation continually strives for excellence, supporting businesses with reliable and cost-effective solutions for their diverse material needs.
10. Atlas Roofing Corporation (ACFoam)
Atlas Roofing Corporation, with its ACFoam brand, is a prominent force among eps manufacturers in Canada, particularly in the commercial and residential roofing sectors. Their ACFoam products offer superior thermal insulation, contributing significantly to energy efficiency in buildings across the nation, making them a preferred choice for sustainable construction.
As key EPS suppliers in Canada, Atlas Roofing Corporation is committed to delivering high-performance insulation solutions that meet rigorous industry standards. Their focus on innovation and product durability helps to ensure long-lasting building performance and reduced energy consumption, benefiting both consumers and the environment.
11. ICA – Insulation Corporation of America
Insulation Corporation of America (ICA) is a significant player among eps manufacturers in Canada, known for its extensive range of EPS insulation products designed for various construction applications. Their focus on thermal performance and durability helps builders achieve energy-efficient structures, contributing to sustainable building practices across the country.
ICA’s commitment to quality and customer service makes them a reliable choice among EPS suppliers in Canada. They continually innovate to provide cost-effective and high-performing insulation solutions that meet the evolving demands of the construction industry, supporting green building initiatives and enhanced energy savings.
12. AFM Corporation (Perma “R”)
AFM Corporation, particularly with its Perma “R” brand, is a well-regarded entity among eps manufacturers in Canada, specializing in high-performance insulation solutions for residential and commercial projects. Their focus on advanced EPS technology ensures superior thermal resistance and moisture management, critical for durable and energy-efficient buildings.
As dedicated EPS suppliers in Canada, AFM Corporation is committed to providing products that not only meet but exceed industry standards for insulation. Their innovative Perma “R” solutions support sustainable construction by reducing energy consumption and enhancing the overall comfort and longevity of structures nationwide.
13. ACH Foam Technologies
ACH Foam Technologies has established itself as a leading eps manufacturer in Canada, offering a diverse portfolio of EPS products for both construction and geofoam applications. Their expertise in large-scale block molding and custom fabrication allows for versatile solutions, addressing complex engineering challenges in various projects across the country.
Committed to innovation and sustainability, ACH Foam Technologies provides high-quality and durable EPS materials. As reliable EPS suppliers in Canada, they play a crucial role in supporting infrastructure development and energy-efficient building practices, making them a preferred partner for engineers and contractors alike.
14. Insulfoam
Insulfoam is a prominent name among eps manufacturers in Canada, distinguished by its comprehensive range of expanded polystyrene insulation products. Their solutions cater to a wide array of applications, including roofing, walls, and below-grade insulation, emphasizing superior thermal performance and long-term durability for all types of construction projects.
As leading EPS suppliers in Canada, Insulfoam is dedicated to advancing sustainable building practices through their high-quality and environmentally responsible products. Their commitment to innovation ensures that they consistently provide effective and energy-efficient insulation solutions that meet the evolving demands of the Canadian market.
15. Plymouth Foam
Plymouth Foam is recognized among eps manufacturers in Canada for its commitment to producing high-quality custom EPS products. Their expertise extends to various applications, including protective packaging, architectural shapes, and original equipment manufacturer (OEM) components, demonstrating their versatility and precision in fabrication.
With a strong focus on engineering and design, Plymouth Foam provides innovative solutions that meet specific client needs. As dedicated EPS suppliers in Canada, they strive to deliver durable and efficient EPS materials, supporting a broad spectrum of industries with reliable and tailored products for their diverse requirements.
16. Foam Fabricators, Inc.
Foam Fabricators, Inc. is a key player among eps manufacturers in Canada, specializing in custom-engineered EPS solutions for protective packaging and industrial components. Their ability to precisely mold and fabricate EPS to exact specifications makes them an invaluable partner for businesses requiring tailored cushioning and structural support.
As reliable EPS suppliers in Canada, Foam Fabricators, Inc. is committed to delivering high-quality, lightweight, and impact-resistant EPS products. Their innovative approach ensures that clients receive optimal solutions for their packaging and product protection needs, supporting efficient and secure supply chains across various sectors.
17. Polyfoam Corp.
Polyfoam Corp. stands as a significant entity among eps manufacturers in Canada, offering a wide range of EPS products primarily for the packaging and cold chain logistics industries. Their expertise in creating custom-molded protective solutions ensures the safe transport of sensitive goods, from electronics to temperature-controlled perishables.
As dedicated EPS suppliers in Canada, Polyfoam Corp. is committed to delivering durable and effective packaging materials that protect products throughout the supply chain. Their focus on innovation and quality makes them a reliable choice for businesses seeking efficient and secure EPS solutions for their diverse shipping needs.
18. Lifoam Industries, LLC
Lifoam Industries, LLC is recognized among eps manufacturers in Canada for its specialized EPS solutions, particularly within the cold chain packaging and medical industries. Their expertise in producing insulated containers and temperature-sensitive packaging ensures the safe transport of critical goods, maintaining strict environmental controls.
As dedicated EPS suppliers in Canada, Lifoam Industries, LLC emphasizes product integrity and performance. Their innovative EPS designs provide reliable thermal protection, making them a crucial partner for pharmaceuticals, food services, and other sectors requiring precise temperature management during transit and storage.
19. Drewlo Holdings Inc
While Drewlo Holdings Inc. is primarily known as a major real estate developer, its operations may indirectly influence or include aspects relevant to eps manufacturers in Canada through large-scale construction projects requiring significant EPS insulation. Such developers often partner with leading EPS suppliers in Canada for their building materials.
If Drewlo Holdings Inc. has an affiliated manufacturing or procurement arm, it would further solidify their role in the EPS ecosystem. Their extensive construction needs highlight the vital demand for high-quality EPS products in large-scale residential and commercial developments across Canada.
20. Universal Foam Products
Universal Foam Products is a prominent name among eps manufacturers in Canada, offering an extensive array of EPS foam products for a multitude of applications, including construction, packaging, and crafting. Their capability to provide custom cuts and shapes caters to highly specific project requirements, demonstrating their versatility and customer focus.
As comprehensive EPS suppliers in Canada, Universal Foam Products is dedicated to providing high-quality and readily available EPS materials. Their broad product range and commitment to swift delivery make them a go-to source for both large-scale industrial clients and individual consumers seeking reliable EPS solutions.
How to Choose the Best EPS?
Choosing the best Expanded Polystyrene (EPS) for your project requires a careful evaluation of several key factors to ensure optimal performance, cost-effectiveness, and sustainability. The ideal EPS will depend heavily on its intended application, whether it’s for insulation, packaging, civil engineering, or other uses.
Understanding the different properties and how they align with your project’s specific needs is crucial for making an informed decision and ensuring long-term success.
Here are the key factors to consider:
Density and Compressive Strength: EPS comes in various densities, measured in pounds per cubic foot (pcf) or kilograms per cubic meter (kg/m³). Higher density generally means higher compressive strength, which is vital for load-bearing applications like under concrete slabs or in geofoam projects. For packaging, density impacts cushioning and shock absorption.
Thermal Insulation (R-value): For insulation applications, the R-value (thermal resistance) is paramount. A higher R-value indicates better insulating properties. While EPS R-value is generally good, some types, like graphite-enhanced EPS (e.g., Neopor), offer superior performance for a given thickness.
Moisture Resistance: Although EPS is largely closed-cell, it can absorb a small amount of water over time, especially if immersed. For applications in high-moisture environments (e.g., below-grade insulation), consider EPS with enhanced moisture resistance or evaluate if XPS (extruded polystyrene) might be a more suitable alternative due to its superior closed-cell structure.
Fire Resistance: EPS is inherently flammable but can be treated with fire retardants to meet specific building codes and safety standards. Always verify that the chosen EPS meets local fire regulations for your application.
Application-Specific Requirements:
- Construction: Consider dimensional stability, ease of cutting and installation, and compliance with local building codes for insulation, structural insulated panels (SIPs), or insulating concrete forms (ICFs).
- Packaging: Focus on cushioning properties, shock absorption, and customizability for protecting fragile or uniquely shaped items.
- Geofoam: Lightweight properties, high compressive strength, and resistance to environmental factors are crucial for civil engineering applications like road embankments or void fills.
- Cost-Effectiveness: Compare the initial cost of the EPS with its long-term benefits, such as energy savings from improved insulation or reduced damage in packaging. Sometimes a slightly higher upfront cost can lead to significant savings over the project’s lifespan.
Environmental Impact & Recyclability: Many EPS manufacturers are focusing on sustainability. Inquire about the manufacturer’s recycling programs, the use of recycled content in their products, and the overall environmental footprint of the EPS throughout its lifecycle.
Conclusion
The Canadian EPS manufacturing sector is characterized by its adaptability and commitment to quality. The companies highlighted in this blog demonstrate a strong focus on innovation, providing a wide array of EPS products essential for construction, packaging, and various industrial applications. Their continued growth is vital for supporting numerous downstream industries across the country.
Looking ahead, the emphasis on sustainable practices within the EPS industry will only intensify. Canadian manufacturers are actively investing in recycling technologies and developing more environmentally friendly EPS solutions, ensuring that this versatile material continues to meet performance needs while minimizing environmental impact. This forward-thinking approach solidifies their position in the market.
For all your EPS foam needs, whether for large-scale construction projects or specialized packaging, consider sourcing from reputable Canadian manufacturers. You can get wholesale EPS foam directly from our network at epsole, ensuring high-quality materials and reliable supply for your projects.
