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The machine uses an air-cooling method to solidify the EPS material into blocks of the desired size and shape.
Cheap, making light boards is more cost-effective
However, it is not recommended to make heavy boards with a density above 25g/l.
EPS automatic block moulding machine is used to produce blocks of customized sizes.
Here we show you one type of the block moulding machine which uses air cooling.
Model | ESB200A | ESB400A | ESB600A | ||
Parameter |
| Unit |
|
|
|
Mould cavity size |
| mm | 2040×1240×630 | 4080×1240×630 | 6100×1240×630 |
Block size |
| mm | 2000×1200×600 | 4000×1200×600 | 6000×1200×600 |
Steam | Entry | mm | DN100 | DN125 | DN150 |
| Consumption | kg/cycle | 20-30 | 45-55 | 60-70 |
| Pressure | Mpa | 0.8 | 0.8 | 0.8 |
Compressed air | Entry | mm | DN40 | DN40 | DN40 |
| Consumption | m3/cycle | 1-1.5 | 1.8-2 | 2.6-3 |
| Pressure | Mpa | 0.6 | 0.6 | 0.6 |
Drainage | Steam vent | mm | 125 | 200 | 200 |
| Condensate | mm | 125 | 150 | 150 |
Throughput | 15kg/m3 | min/cycle | 5-12 | 7-18 | 8-18 |
Connected load |
| KW | 13 | 13 | 13 |
Overall dimension | L×W×H | mm | 4000×2150×2120 | 6040×2270×2250 | 8100×2500×3100 |
Weight |
| kg | 4200 | 8500 | 9500 |
Room height required |
| mm | 6000 | 6000 | 6000 |
Note: machines are highly customized according to customer’s requirement. | |||||
Durable Construction: Built with robust materials and components for long-lasting performance and reliability in demanding industrial environments.
Safety Features: Equipped with safety mechanisms to protect operators and prevent accidents during operation, ensuring a secure working environment.
Automatic Operation: Offers fully automated operation, from block molding to cooling, minimizing manual intervention and maximizing productivity.
This kind of machine ranges from 2 meters to 8 meters in view of customer’s requirements. But the boards produced may contain more moisture which needs more time to release.
This kind saves more space than horizontal one and the moisture contented is much less. However, the height of the machine is not recommended over 4 meters because the density of upper and lower side of the boards may quite different.
Machine with single door is more common in production for its convenience of operation.
The machine is opened by a horizontal movable door which needs more accuracy to operate. When some places are not matched, the door will not open.
This kind of machine is more complicated, and is not completely horizontal but inclined for easy release of moisture.
There are three main mould size: 2000×1200×600mm, 4000×1200×600mm and 6000×1200×600mm. However, the size of mould and the machine are adjustable and customizable.
The density of block recommended is about 15g/l, because the air cooling block moulding machine takes more time to cool the boards than vacuum block moulding machine.
3.The shape of board is usually cuboid. Pair it with a cutter, different shapes could be made for customization.
An EPS recycling machine is a specialized piece of equipment designed to process and recycle expanded polystyrene (EPS) foam waste into reusable materials. It typically involves crushing, melting, and densifying EPS foam to reduce its volume and facilitate recycling.
EPS recycling machines work by first breaking down EPS foam waste into smaller pieces through a crushing mechanism. The crushed EPS is then melted and densified using heat and pressure, transforming it into denser blocks or pellets that can be reused in various applications.
EPS recycling machines can process various types of EPS waste, including packaging materials, insulation boards, foam packaging, and manufacturing scraps. They are versatile and adaptable to different forms of EPS foam waste.
Using an EPS recycling machine offers several benefits, including reducing EPS waste sent to landfills, conserving natural resources, lowering carbon emissions, and promoting sustainability. It also helps businesses save on waste disposal costs and enhances their environmental stewardship.
Yes, EPS recycling is environmentally friendly because it diverts EPS waste from landfills, where it can take up valuable space and contribute to pollution. Recycling EPS reduces the need for virgin EPS production, conserving energy and resources in the process.
Most modern EPS recycling machines are designed with user-friendly interfaces and intuitive controls, making them relatively easy to operate. However, proper training and maintenance are essential to ensure optimal performance and safety.
Yes, recycled EPS materials produced by EPS recycling machines can be used in various applications, including packaging, insulation, construction materials, and consumer products. Recycled EPS offers similar performance characteristics to virgin EPS while reducing environmental impact.
The lifespan of an EPS recycling machine depends on factors such as usage, maintenance, and quality of components. With regular maintenance and proper care, EPS recycling machines can last for many years, providing a reliable and sustainable solution for EPS waste management.
Yes, EPS recycling can be economically viable, especially when considering the cost savings from reduced waste disposal fees and potential revenue generation from selling recycled EPS materials. Investing in an EPS recycling machine can lead to long-term financial benefits for businesses and municipalities.
Yes, many regions have regulations and standards in place to promote EPS recycling and reduce EPS waste. These may include mandates for recycling certain types of EPS materials, requirements for recycling facilities to meet certain environmental standards, and incentives for businesses to implement EPS recycling programs. It’s essential to be aware of and comply with relevant regulations and standards when engaging in EPS recycling activities.
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