Energy-Saving EPS Shape Moulding Machine

SIMENS PLC & Customized 15″ Industrial Touch Screen (Wifi support & Romote Control)
Intelligent Big Data Management & Control System: Remote monitoring machine status, fault feedback, remote maintenance;
Germany GEMU valve system & Single Valve Locator Digital Proportional Control.
Efficient steaming: Multiple PID valve pipe system monitoring steaming: 1-2 bar big steaming by two steaming pipes, 2-2.5 bar by PID digital model locator valve to monitor steaming => fast & accurate steam.
Precisely matched Germany BOSCH hydraulic system; SIMENS motor provides stable and long service life; Cruise speed 350mm/s
Anti-rust processing: Welding —> Heat treatment –> Ball blasting —> Twice anti rust painting —> Thermal zinc coating —> Color painting (American DUPONT heavy anti-rust paint)
Efficient vacuum: SIMENS vacuum pump,advanced water & air cooling system; Stainless filling materials inside vacuum tank greatly improves vacuum speed. Product rate of water<5%
Equal lock strips ensure no steam leaking in long period, improving heat efficiency.
Pressurized (2~4 bar) hopper filling system, patent owned, 0 leakage, min.filling time and max.filling volume.
Double Venturi hoppers design, faster and cleaner feeding
Multi-security system
Product cycle time: 30-60s
Central vacuum system to save 50% energy consumption

Energy-Saving EPS Shape Moulding Machine

Main Feature:

· The machine is welded with all steel plates, with high strength and good stability;
· After machine welding, it undergoes high-temperature tempering treatment and is processed by a CNC machining center. The bottom layer is finely sandblasted and rust-removed to achieve high anti-corrosion;
· The stroke adjustment is controlled by a high-precision encoder, with high precision and easy adjustment;
· Two methods of conventional feeding and vacuum high-pressure feeding are available. The barrel is equipped with a material level sensor and can replenish materials by itself;
· Use imported angle seat valves and high-frequency valves to ensure steam stability and save steam consumption;
· Adopt efficient vacuum cooling and independent drainage system to greatly shorten the vacuum time and reduce the moisture content of the product;
· The machine has its own mold cavity and only needs to be loaded into the mold core, which greatly reduces mold costs.
· The machine is equipped with elevated machine feet, allowing customers to place it directly on the flat ground for easy installation;

eps shape moulding machine

Frame structure
a. The high-strength frame further strengthens the front and rear formwork, and adopts one-piece machine feet to integrate the formwork and machine feet, which greatly improves the rigidity and stability of the formwork.
b. The template is stress-relieved and annealed, and processed by an imported CNC machining center.
c. Sandblasting and rust removal, with high anti-corrosion properties and anti-corrosion cycles.

Hydraulic system
a. It is driven by one or two hydraulic cylinders, and has fast mold opening and closing speed, low power and energy saving.
b. Use multiple auxiliary hydraulic cylinders to clamp the mold at the same time according to the size of the table, so that the mold can be clamped evenly when the hydraulic system pressure is low.

Control system
a. Use PLC and touch screen to complete the machine’s fully automatic cycle process of mold opening and closing, feeding, heating, insulation, cooling, demoulding, and product ejection.
b. The machine uses a rotary encoder to control the stroke distance of opening and closing the mold. When feeding, the seam is consistent every time and the feeding density is uniform.
c. Using high-precision sensors, the heating pressure parameters can be set directly on the touch screen, which is accurate and convenient.

Injection system
a. Double vertical pressurized barrels, turntable discharging system, multiple feeding methods to choose from, and even and full feeding.
b. Use double valves and double exhausts to feed materials on both sides, saving air and easy to install.

Energy system
a. Use a pilot steam pressure reduction system to make the steam pressure more stable.
b. Steam, demoulding compressed air, cooling vacuum pressure and flow rate are all independently adjustable.
c. The machine adopts balance valve control when heating, which can effectively adjust the steam pressure at the outlet of the steam valve. The steam pressure and temperature in the mold cavity are consistent every time.


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Technical Parameters

Machine Type SMED(Single MinuteExchange ofDie)
QDCS(Quick Die Change System)
Energy Saving
Item Unit ESS1214S/Q/E ESS1417S/Q/E ESS1618S/Q/E
Outer Diameter mm  5363x3310x4852            5363×3610×5152          5363×3710×5352
Mould Size mm 1200×1400 1400×1700 1600×1800
Max.Product Height mm  350                350                350
Mould-Open bistance mm 1200 1200 1200
Guide Pillar Outer Diameter  80                 80                 100
Qty pcs 4 4 4
Ydraulic Cylinder InnerDiameter  125                150                150
Strokg mm 1200 1200 1200
Lock force bar 29437              42390              42390
Steam Inlet DN 100 100 100
Mould Inlet D 65×2               50×4              50×4
Pressure bar 2.5 2.5 2.5
Consumption Kg/cycle 6                 7.5                 9
Cooling Water Inlet DN 80 80 80
Mould Inlet DN 50                 50                 50
Pressure bar 4 4 4
Consumption Kg/cycle 40               40-120             60-160
Vacuum Connector 100 100 100
Drainage  100                100                100
Low   Pressure Inlet DN 65 65 65
Pressure bar 4                  4                  4
Compressed    Air High Pressure Inlet DN 50 50 50
Pressure bar 5                  5
Hydraulic Motor Kw 7.5 11 11
Volume  400                400

Special Features

Technical principles

Through the incorporation of a special chip and precise size calculations, coupled with clear pipe layout, our machine automatically adjusts the steam valve to match the foam’s varying energy needs at different molding stages. This optimization slashes steam consumption during molding to a mere 5-15kg/cycle (usually 10-30kg/cycle). Additionally, our innovative super-speed vacuum boosting technology achieves an unparalleled vacuum level, tackling the industry-wide issue of high-temperature demoulding. By enabling demoulding at 85~95 degrees Celsius, steam consumption is further reduced to 3-8kg/cycle, ensuring both high efficiency and energy savings. Furthermore, our machine injects high-pressure steam into upper and lower air chambers, evenly filling thick foaming material with steam on both sides, resulting in superior sintering on both upper and lower surfaces.

Performance indicators

Mold size: 1000×800H×Vm/m; Product height: 350 mm; Machine entrance: 2W inches; Mold entrance: 1×4 inches×Quantity; Steam consumption: 4kg/time; Pipe diameter pressure: 2Wkg; Molding cycle :60-90S/time.

Technological innovation

① The steam consumed during the foam molding process is reduced from the traditional 10-30kg/cycle to 5-15kg/cycle, reducing steam usage;
Using super-speed vacuum boosting technology, the foam can be demoulded at a high temperature of 85~95 degrees, reducing steam consumption to 3-8kg/cycle.
③Thick foaming materials can be foamed evenly through high-pressure steam pressure-holding, improving the foaming quality, and can be switched to traditional equipment at any time to mold ordinary foam plastics.

Energy-Saving EPS Shape Moulding Machine Types

Mechanical Recycling Machine

The mechanical recycling machine typically uses mechanical processes such as crushing, shredding, and compacting to break down EPS foam waste into smaller pieces. It may include equipment such as crushers, granulators, and densifiers to facilitate the recycling process.

Thermal Recycling Machine

Thermal recycling machine utilizes heat to melt and densify EPS foam waste, transforming it into denser blocks or pellets that can be reused in various applications. It often incorporates technologies such as hot melting and extrusion to process EPS waste thermally.

Chemical Recycling Machine

Chemical recycling machines employ chemical processes to break down EPS foam waste into its constituent molecules, which can then be used to produce new materials or products. They may utilize solvents, catalysts, or other chemical agents to depolymerize EPS foam and extract useful components.

Energy-Saving EPS Shape Moulding Machine Applications

Packaging Material Recycling

EPS recycling machines are frequently used to recycle EPS packaging materials, such as foam packaging used for shipping fragile items. By recycling EPS packaging waste, these machines help reduce the environmental impact of packaging materials and promote sustainable packaging practices.

Construction Insulation Recycling

Expanded polystyrene (EPS) foam is commonly used as insulation material in construction projects. EPS recycling machines can process EPS insulation waste generated during construction and demolition activities, allowing for the efficient recycling of EPS foam into new insulation products.

Electronic Appliance Packaging Recycling

Many electronic appliances come packaged in EPS foam to provide cushioning and protection during transportation. EPS recycling machines are utilized to recycle EPS foam packaging waste generated by electronic appliance manufacturers, contributing to the circular economy by reintroducing recycled EPS materials into new product packaging.

Food Service Industry Recycling

EPS foam is commonly used in the food service industry for packaging food and beverages, such as foam cups, containers, and trays. EPS recycling machines play a vital role in recycling EPS foam food packaging waste, helping restaurants, cafeterias, and food manufacturers minimize waste and reduce their environmental footprint.

Consumer Product Packaging Recycling

EPS foam is widely used in retail and consumer product packaging, such as protective packaging for electronics, furniture, and household goods. EPS recycling machines enable the recycling of EPS foam packaging waste generated by retailers and consumers, supporting sustainable packaging initiatives and reducing landfill waste.

Manufacturing Waste Recycling

Various manufacturing processes generate EPS foam waste as a byproduct, such as the production of automotive parts, medical devices, and consumer goods. EPS recycling machines are utilized in manufacturing facilities to recycle EPS foam waste, diverting it from landfills and promoting resource conservation.

Energy-Saving EPS Shape Moulding Machine Production Cases

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FAQs

What is an EPS recycling machine?

An EPS recycling machine is a specialized piece of equipment designed to process and recycle expanded polystyrene (EPS) foam waste into reusable materials. It typically involves crushing, melting, and densifying EPS foam to reduce its volume and facilitate recycling.

EPS recycling machines work by first breaking down EPS foam waste into smaller pieces through a crushing mechanism. The crushed EPS is then melted and densified using heat and pressure, transforming it into denser blocks or pellets that can be reused in various applications.

EPS recycling machines can process various types of EPS waste, including packaging materials, insulation boards, foam packaging, and manufacturing scraps. They are versatile and adaptable to different forms of EPS foam waste.

Using an EPS recycling machine offers several benefits, including reducing EPS waste sent to landfills, conserving natural resources, lowering carbon emissions, and promoting sustainability. It also helps businesses save on waste disposal costs and enhances their environmental stewardship.

Yes, EPS recycling is environmentally friendly because it diverts EPS waste from landfills, where it can take up valuable space and contribute to pollution. Recycling EPS reduces the need for virgin EPS production, conserving energy and resources in the process.

An EPS recycling machine is a specialized piece of equipment designed to process and recycle expanded polystyrene (EPS) foam waste into reusable materials. It typically involves crushing, melting, and densifying EPS foam to reduce its volume and facilitate recycling.

EPS recycling machines work by first breaking down EPS foam waste into smaller pieces through a crushing mechanism. The crushed EPS is then melted and densified using heat and pressure, transforming it into denser blocks or pellets that can be reused in various applications.

EPS recycling machines can process various types of EPS waste, including packaging materials, insulation boards, foam packaging, and manufacturing scraps. They are versatile and adaptable to different forms of EPS foam waste.

Using an EPS recycling machine offers several benefits, including reducing EPS waste sent to landfills, conserving natural resources, lowering carbon emissions, and promoting sustainability. It also helps businesses save on waste disposal costs and enhances their environmental stewardship.

Yes, EPS recycling is environmentally friendly because it diverts EPS waste from landfills, where it can take up valuable space and contribute to pollution. Recycling EPS reduces the need for virgin EPS production, conserving energy and resources in the process.

Are EPS recycling machines easy to operate?

Most modern EPS recycling machines are designed with user-friendly interfaces and intuitive controls, making them relatively easy to operate. However, proper training and maintenance are essential to ensure optimal performance and safety.

Yes, recycled EPS materials produced by EPS recycling machines can be used in various applications, including packaging, insulation, construction materials, and consumer products. Recycled EPS offers similar performance characteristics to virgin EPS while reducing environmental impact.

The lifespan of an EPS recycling machine depends on factors such as usage, maintenance, and quality of components. With regular maintenance and proper care, EPS recycling machines can last for many years, providing a reliable and sustainable solution for EPS waste management.

Yes, EPS recycling can be economically viable, especially when considering the cost savings from reduced waste disposal fees and potential revenue generation from selling recycled EPS materials. Investing in an EPS recycling machine can lead to long-term financial benefits for businesses and municipalities.

Yes, many regions have regulations and standards in place to promote EPS recycling and reduce EPS waste. These may include mandates for recycling certain types of EPS materials, requirements for recycling facilities to meet certain environmental standards, and incentives for businesses to implement EPS recycling programs. It’s essential to be aware of and comply with relevant regulations and standards when engaging in EPS recycling activities.

Most modern EPS recycling machines are designed with user-friendly interfaces and intuitive controls, making them relatively easy to operate. However, proper training and maintenance are essential to ensure optimal performance and safety.

Yes, recycled EPS materials produced by EPS recycling machines can be used in various applications, including packaging, insulation, construction materials, and consumer products. Recycled EPS offers similar performance characteristics to virgin EPS while reducing environmental impact.

The lifespan of an EPS recycling machine depends on factors such as usage, maintenance, and quality of components. With regular maintenance and proper care, EPS recycling machines can last for many years, providing a reliable and sustainable solution for EPS waste management.

Yes, EPS recycling can be economically viable, especially when considering the cost savings from reduced waste disposal fees and potential revenue generation from selling recycled EPS materials. Investing in an EPS recycling machine can lead to long-term financial benefits for businesses and municipalities.

Yes, many regions have regulations and standards in place to promote EPS recycling and reduce EPS waste. These may include mandates for recycling certain types of EPS materials, requirements for recycling facilities to meet certain environmental standards, and incentives for businesses to implement EPS recycling programs. It’s essential to be aware of and comply with relevant regulations and standards when engaging in EPS recycling activities.

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