EPS Vertical Block Moulding Machine

It employs a vertical mold design for efficient production, allowing for the creation of high-quality foam blocks suitable for various applications such as insulation and packaging.

EPS Vertical Block Moulding Machine Introduction

Optional Item:

(1) Expansion foam pressure sensor

Enhance your EPS Vertical Block Moulding Machine with an expansion foam pressure sensor. This sensor accurately monitors EPS board expansion within the steam chamber, ensuring optimal cooling before door opening. By reducing cooling times, it boosts efficiency.

(2) Stainless Steel Screen

Opt for the stainless steel screen accessory to enhance steam heating and cross heating efficiency in your machine. This addition improves overall heating performance, ensuring consistent and effective operation.

EPS Vertical Block Moulding Machine Structure

  • The machine mold are welded by strong rectangle tube and steel plate which make high strength to keep more safety of the machine.
  • All block mold frames are heat-treated to release the welding stress, so that the frames would not be deformed.
  • After heating treatment, all mold frames are processed by sand blasting treatment to keep the rust away, then under coat and finishing coat are greatly improved with anticorrosion performance and long life.
  • Adopts three Germany gauges and safety valve for multi-safety protection. The machine will be tested by water pressure and steam ,ensure the machine more stable and safe.

EPS Vertical Block Moulding Machine Steam System

Three ball valves, comparing one big steam valve control system, saves 20% steam, with ISO-standard butterfly valves, greatly improve stability and long life.

EPS Vertical Block Moulding Machine Control System

  • Adopts PLC (Mitsubishi) and touch screen (Schneider) for easy operation.
  • Equipped material level sensor to control the filling. The foam pressure sensor is optional and the whole procedure for filling, heating, cooling will be controlled automatically by PLC.

EPS Vertical Block Moulding Machine Advantage

  • Less Space: Compact design makes efficient use of floor space, ideal for smaller facilities or expanding production lines.
  • Automation: Fully automated processes streamline production, from material feeding to block molding, reducing labor costs and increasing output consistency.
  • Energy Saving: Advanced technology minimizes energy consumption during operation, optimizing efficiency and lowering production costs significantly.

Technical Parameters

ltem ESB200VESB200AESB400yESB400AESB600VESB600A
Mould Cavity Size2040×1240  2040×12404100×1240×4080×1240× 6100x1240x6100x1240x
      
x1030(mm)×630(mm)1030(mm)630(mm)1030(mm)630(mm)
Block size 2000×12002000×1200×4000×1200×4000x1200x6000×1200×6000x1200x
      
×1000(mm)600(mm)1000(mm)600(mm)1000(mm)600(mm)
Steam   EntryDN100DN100DN150DN125      DN150DN150
       
Consumption30~50kg/cycle20~30kg/cycle60~90kg/cycle45~55kg/cycle100~130kg/cycle60~70kg/cycle
       
Pressure0.8Mpa0.8Mpa0.8Mpa0.8Mpa0.8Mpa0.8Mpa
Compressed Air   EntryDN40DN40DN40DN40        DN200DN40
       
Consumptior1.5-2m³/cycle1-1.5m³/cycle2-2.5m³/cycle1.8-2m³/cycle120~170m³/cycle120~170m³/cycle
       
Pressure0.6Mpa0.6Mpa0.6Mpa0.6Mpa0.6Mpa0.6Mpa
Cooling Water   EntryDN40     DN40DN40
 0.2-0.4m³/cycle04-0.6Mpa0.6-0.8m/cycle0.4-0.6Mpa 
Consumption  2.5-3m³/cycle
    
Pressure  0.4-0.6Mpa
Drainage  Vacuum drain125mm125mm125mm200mm125mm200mm
       
Steam vent150mm125mm200mm150mm250mm150mm
       
Condensate100mm 100mm 100mm 
       
Blower outlet125mm 150mm 150mm 
Throughput15kg/m³                   5min/cycle              5-12min/cycle             7min/cycle             7-18min/cycle              8min/cycle                 8-18min/cycle
Connected Load 20.5-24.5KW9.5min/cycle24.5-35.5KW13KW  24.5-35.5KW13KW
Overall Dimension                                     5700×4000×4000×2150×11000×45006040×2270x  12600×3960x8100x2500x
(LxWxH)     
2850(mm)2120(mm)×3000(mmi2250(mm)2906(mm)3100(mm)
Weight 6000 kg4200 kg12000 kg8500 kg15000 kg9500 kg
Room Height6000mm                   6000mm                   6000mm                   6000mm                    6000mm                      6000mm
Required
Note:Machines are highly customized according to customer’s requirement.

EPS Vertical Block Moulding Machine Application

EPS Vertical Block Moulding Machine Application

Building Insulation: Lightweight EPS blocks insulate homes, reducing energy consumption by regulating temperatures in walls, roofs & foundations.

Protective Packaging : EPS blocks are cut to form protective packaging, absorbing shock & safeguarding fragile items like electronics during transport.

Specialized Uses : EPS blocks are molded for unique applications like concrete formwork, architectural elements, or even surfboard blanks.

Industrial Applications : EPS blocks have surprising industrial uses – from boat buoyancy aids to pipeline insulation, even custom shipping containers.

Art & Design : Artists & sculptors love EPS for its lightweight & easy shaping. Blocks can be carved or sanded into artistic creations or design models.

Would you like to get EPS Vertical Block Moulding Machine now? Welcome to contact us at any time to consult the details about this magic machine.

EPS Vertical Block Moulding Machine FAQ

What are EPS Vertical Block Moulding Machines used for?

These machines create large blocks of expandable polystyrene (EPS) foam used in construction insulation, protective packaging, and various other applications.

What are the advantages of Vertical Block Moulding Machines?

They often have a smaller footprint compared to horizontal machines and might be easier to integrate into production lines for continuous operation.

What are the disadvantages of Vertical Block Moulding Machines?

Maintenance might be trickier due to their height and reaching different levels for servicing.

What factors should I consider when choosing an EPS Block Moulding Machine?

Desired block size, production capacity, level of automation needed, and budget are all important factors.

How much does an EPS Vertical Block Moulding Machine cost?

The cost varies depending on size, features, and brand, but typically ranges from tens to hundreds of thousands of dollars.

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